I'm asked quite often, "how do you make all these parts". The Parachutes are a real good example of how a typical, simple, block style piece is made. The valve covers, bugcatcher scoop, and several similar parts were all made in the same fashion, although a little bit more complicated, the basic principal is the same. This is basic woodcarving, and is probably my favorite type of method.In the photo below you'll notice that most of these parts break down into very basic shapes. More often than not, the basic shape is formed and pieces are added to the main structure to build it up, which is quite the opposite of carving out the entire shape. The Blower is a good example of this. The smallest inside shape was carved first, and all the other shapes like the ribs, bottom and top decks, front and back plates, and other small details were added to the main part to build it up to the final structure. Every part can be broken down to a very basic shape. The Bugcatcher Scoop was carved from a single piece of Basswood with the only part being added to it was the thin leading edge that makes up the opening on the front.
The Chutes start out as a simple block of Basswood cut to overall size. Using a hand chisel, the basic shape is carved out.
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The next step is to make a couple relief cuts to add some depth and to give it the appearance of the flaps folded together
Next, the random folds are carved and sanded. Anytime that I'll be making more than one part, I work both pieces at the same time to ensure that I end up with somewhat identical pieces.
Here, both parts have been shaped, sanded, and are ready for the first coats of high build Primer. As a side note, I'll sometimes seal the part first with a clear Lacquer or automotive urethane before priming, depends on the piece...
Several coats of Primer have been applied with some minor spot putty to fill in a few imperfections, and they're almost ready for paint.......In the end, I'll add some Brass rings and the ripchords to finish them up.....
The next step is to make a couple relief cuts to add some depth and to give it the appearance of the flaps folded together
Next, the random folds are carved and sanded. Anytime that I'll be making more than one part, I work both pieces at the same time to ensure that I end up with somewhat identical pieces.
Here, both parts have been shaped, sanded, and are ready for the first coats of high build Primer. As a side note, I'll sometimes seal the part first with a clear Lacquer or automotive urethane before priming, depends on the piece...
Several coats of Primer have been applied with some minor spot putty to fill in a few imperfections, and they're almost ready for paint.......In the end, I'll add some Brass rings and the ripchords to finish them up.....
As always, comments and suggestions are welcome....thanks, Mike
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